Safety valve tutorial |Spring loaded safety valve

Basic function of a spring loaded safety valve

Valve reclosing
In most applications a properly sized safety valve will decrease the pressure in the vessel when discharging. The pressure in the vessel will decrease at any subsequent point, but not later than the end of the upset situation. A decreasing pressure in the vessel will lower the force F_p. At set pressure however the flow is still acting on the enlarged disc area, which will keep the valve open. A further reduction in pressure is required until the spring force F_s is again greater than F_p and the safety valve begins to reclose. At the reseating pressure the disc will touch the nozzle again and the safety valve recloses. Blowdown is the difference between set pressure and reseating pressure of a safety valve expressed as a percentage of set pressure. Typical blowdown values as defined in codes and standards are -7% and -10%, ranging from -4% to -20% depending on the code and service (steam, gas or liquid).

Valve opening

In an upset situation a safety valve will open at a predetermined set pressure. The spring force F_s is acting in closing direction and Fp, the force created by the pressure at the inlet of the safety valve, is acting in opening direction. At set pressure the forces Fs and Fp are balanced. There is no resulting force to keep the disc down on the seat. The safety valve will visibly or audibly start to leak (initial audible discharge).

Functionality spring loaded safety valves

Valve closed
In a direct spring loaded safety valve the closing force or spring force is applied by a helical spring which is compressed by an adjusting screw. The spring force is transferred via the spindle onto the disc. The disc seals against the nozzle as long as the spring force is larger than the force created by the pressure at the inlet of the valve. The figure shows the enlarged nozzle and disc area of a safety valve with the forces acting on the disc.

The pressure below the valve must increase above the set pressure before the safety valve reaches a noticeable lift. As a result of the restriction of flow between the disc and the adjusting ring, pressure builds up in the huddling chamber. The pressure now acts on an enlarged disc area. This increases the force Fp so that the additional spring force required to further compress the spring is overcome. The valve will open rapidly with a "pop", in most cases to its full lift. Overpressure is the pressure increase above the set pressure necessary for the safety valve to achieve full lift and capacity. The overpressure is usually expressed as a percentage of the set pressure. Codes and standards provide limits for the maximum overpressure. A typical value is 10%, ranging between 3% and 21% depending on the code and application.

Functional diagram spring loaded safety valve

Functional diagram
The following diagram shows a typical functional curve of a spring loaded safety valve.

Operation of a Series 526 API safety valve with adjusting ring and initial audible discharge set pressure definition.

It is important to understand that the operating pressure of the protected equipment should remain below the reseating pressure of the valve. Most manufacturers and codes and standards recommend a difference of 3 – 5% between reseating pressure and operating pressure to allow proper reseating of the valve and achieve good seat tightness again.